This equipment automatically transfers sintered blades from square trays to planetary trays for the double-sided grinding process. It features precise grasping through a vision positioning system and high-efficiency zero-miss detection technology.

Functional Description:
Automatic Transfer: Moves sintered blades from square trays to planetary trays, meeting the feeding requirements of double-sided grinding machines.
Vision Positioning: Utilizes a high-precision vision system to identify blade position and orientation, with a grasping accuracy of ±0.1 mm.
Zero-Miss Technology: Ensures every blade is grasped and placed without omission.
Safe Transfer: Employs flexible grippers or suction cups to prevent blade damage.

Highlights:
Compact Design: Reduces equipment size and saves production space.
Dual-Mode Operation: Integrates both loading and unloading functions, serving two purposes in one machine.
Top-Mounted Electrical Cabinet: Optimizes wiring for easier maintenance.
Integrated Oil Pan Design: Enhances oil resistance, prevents leaks, and keeps the workshop clean.

Functional Description:
Blade Compatibility: Supports automated handling of blades with holes (e.g., CNC blades, precision tools).
Tray Adaptability: Compatible with 408/204/96-cell square trays, meeting different production batch requirements.
Flexible Production: Quick switching between tray types to adapt to multi-variety, small-batch production modes.

Production Efficiency
✓ Loading System:
408-cell square tray: 2200~2400 pieces/hour
204-cell square tray: 2000~2200 pieces/hour
96-cell square tray: 1800~2000 pieces/hour
✓ Unloading System: Same as above
✓ Planetary Tray Switching Time: 4 seconds
✓ Tray Switching Time: 4 seconds
✓ Daily Output (22 hours): 48,400 pieces (calculated at 2200 pieces/hour, same below)
✓ Monthly Output (25 days): 1.21 million pieces
✓ Annual Output (12 months): 14.52 million pieces Note: Output may vary depending on blade type and production environment.

Advanced Vision System
✓ Uses self-developed robotic calibration algorithms for fast, accurate, and simple operation. Superior to traditional hand-eye calibration methods, it enables one-click automatic calibration.
✓ Our independently developed blade vision positioning system adopts advanced artificial intelligence for recognition, enabling fast and accurate blade positioning. Superior to traditional template matching methods, it requires no template setup and automatically recognizes blades.

AI Vision Positioning:
Utilizes AI recognition technology to adapt to various types of blades.
Requires no pre-stored templates, reducing system setup time.
Achieves positioning accuracy of ±0.05 mm and supports stable recognition in complex environments.

Self-Developed Large-Area Planetary Tray Positioning Algorithm: Fast and Accurate Computation Algorithm Process
01 AI Hole Detection:Identifies pixel-based hole positions with the highest density in the same image.
02 Coordinate Conversion:Converts pixel coordinates to robotic arm coordinates.
03 Circular Hole Recognition:Adaptively detects annular hole patterns.
04 Hole Completion:Fills in missing holes or removes redundant holes in the detection.
Technical Advantages:
Efficient Hole Recognition: AI rapidly locates hole areas with the highest pixel density in images.
Precise Coordinate Mapping: Converts visual data into robotic arm motion coordinates with an error margin of less than ±0.1 mm. Adaptive Circular Recognition: Intelligently identifies annular hole patterns on planetary trays, compatible with trays of various specifications.
Hole Completion Optimization: Automatically corrects missed or redundantly detected holes to ensure positioning integrity.

Simplified Process
Select Blade Shape Type → Start Robotic Arm → System Initialization → Automatic Operation → End Operation
✓ Blade templates are defined as rectangles, triangles, and parallelograms. During automatic operation, the camera captures images, automatically identifies the specific blade category, and directly provides the blade's precise position. The entire process requires no operator intervention, making it simple and intelligent.

Functional Description:
Template Presets: Supports recognition of standard blade shapes such as rectangles, triangles, and parallelograms.
Automatic Classification: The vision system (real-time judgment) of blade categories without manual selection.
Precise Positioning: Directly outputs blade coordinates with a positioning accuracy of ±0.1 mm.
Fully Automated Operation: Requires no human intervention from start to finish, reducing operational complexity.