Quick Details
Place of Origin: Hunan, China (Mainland)
Brand Name: CKIC
Model Number: 5E-CYQ
Type: Vehicle sampler of bridge type



Packaging & Delivery
 
Product Description
The  automatic sampling machine is used for random sampling of bulk materials in the carriage of Vehicle. It consists of sampling system and electrical control system, cooperating with online sample preparation system.
 
Three controlling methods are available for choice: manual, semi-automation and full automation. Manual is used in maintenance, semi-automation aims at casual inspection, full automation is used in routine operation of sampling. In the full automation, sampler automatically positions sample and finishes all procedures of selecting, sampling, discharging (and sample preparation).
 
5E Vehicle Sampler Features
 
1. Big and small vehicle assembly is designed by crane of portable-type from professional manufacturer by door-type crane device. Big and small vehicle motor adopts inverter to control, ensuring its stability and reliability.
2. A set of system canbe equipped with two sets of sampling devices, to meet the demands of sampling different materials.
 
3.The sampling points are generated randomly.
4. Flexible ways of sampling are available, like single point sampling with single point discharging, or multipoint sampling with multipoint discharging.
 
5. Full automatic ultrasonic positioning technology and full automatic sampling ensures results reliable, no huma interference.
6.Two kinds of sample preparation system. Integrated layout will help reduce the configuration when the abandoning material is delivered back the carriage. Separated layout has very important function on equipment maintenance and safety of the workers.
 
7. Complete database storage function makes it easy to checking various kinds of information.
8. Fuction of alarm and maintenance system improve the maintenance speed, and reduce the intensity of labor.
 
 
 
Main Structure
I. Sampling Head for Vehicle Sampler
1. Long Spiral Auger
The Long Spiral Auger drills down depending on the lifting motor and Spiral blade high-speed rotating makes material rise. It complies with GB/T19494.1.
 
 
Main specification:
Maximum sampling size: 80mm or 110 mm
Moisture adaptability: ≤ 10%
Sample quantity per time: 80L or 110L
Max. Sample Mass per time: 110KG
Self-cleaning devices: no
Sampling form: whole section sampling
Sampling depth: 3300mm
Discharging time: 26s
Single point of sampling time: 90s

2. 5E Claw Tipped Auger
1.It is the most widely used Claw Tipped Auger in the market, which can prevent the leakage of coal and ash during the sampling, assuring the integrality of sampled coal
2.It can sample the coal within 50mm from carriage bottom
3.The sampling head adopts hollow type design with largest granularity. Meantime, when sampling, the two claws open and rotate downward to cut material, which can sample lump gangue or other material without rejection, accordingly the sampling becomes fair without human interference.
4.Push rod self-cleaning design meets the demands of maximum moisture adaptability in the sampling process, and it solves the problem that sampler is blocked by coal or powdered iron.
5.The sample weight of sampler can be adjusted at any time according to actual requirement.
 
Main Specification
Maximum sampling size: ≤220mm
Moisture adaptability: ≤25%
Max. volume of sampling head: 18L
Self-cleaning devices: Yes
Sampling form: stratified single point random sampling
Cavity depth: 600mm
Max. depth: 50mm from carriage bottom
 
3. Short Spiral Auger
Short Spiral Auger rotates downward to any depth of target material, picking up the material on short spiral shovel, realizing random layed sampling. Short screw sampler is mainly used for material with big packing density, which is difficult for sampling, such as limestone, iron ore zinc powder, etc.
 
 
 
II. Ultrasonic Auto-positioning System
It uses advanced ultrasonic auto-positioning system to confirm vehicle stopping position automatically and accurately in the sampling range then confirm the sampling point to finish sampling which avoids the manual disturbing.
 
III. Coal Surface detection device
Coal surface detection device can accurately detect coal bed height of the sampling point; effectively avoid the sampling empty caused by the rugged coal surface. At the same time, it is a protection to the bottom of the car.
 
 
 
IV.Online sample preparation system
1. Cleaning Device of Crushing Chamber
During the crushing of coal, the coal with high moisture easily adheres to the crushing plate near the charging port, especially in the condition of entering of the dry coal and wet coal in turn. So, CKIC design two kinds of cleaning devices to wipe the adhesive materials on crushing plate or on drum during the crushing. The device considerably improves the moisture adaptability and avoids mixture and block of crusher.
  
2. Material Mixing and Rectifying Device
Either using hammer crushing, jaw crushing or other crushing method, the small particle and coal powder pass through the crushing chamber in short time, however, the material with large granularity can pass through the crushing chamber only after being crushed, therefore, its time is quite longer than the small particle and coal powder that cause uneven mixing of coal and outlet flow after coal is crushed.
The mixing device of material is our patent product, which is installed under the outlet of crusher. The device is movable that can be rotated around the rotating shaft on the connecting base for convenient maintenance and cleaning. It is with function of stirring, mixing and even discharging, can buffer, mix and rectify the massive coal comes from crusher that will evenly stir the coal to the next transmitting equipment.
 
3. Chain-scraping Plate Divider
Belt chain-scraping plate divider is our patented product that solves the overlapping problem of scraping track of wiper and belt.
Transmitting belt is equipped with support plate, which ensures flat surface of belt without concavity even the Downward pull of gravity or loading of material.
Driven by chain, form the linear scraping track and new method of scraping and dividing.
 
Technical Parameters

 
Our Services
Stable and excellent performance guaranteed with AMC
You needn't worry about our Service
 
1. How to ensure the smooth functioning of equipment?
Regular maintenance, preventive inspection, the professional training of operation, all above service has been included in AMC of CKIC.
According to the using conditions of each customer, CKIC provides the regular tailor-made maintenance guide twice a year.
The engineers from CKIC provide non-scheduled on-site maintenance.
CKIC provides the professional training of operation twice a year. The training course includes different operation levels, such as basic operations, operating skills, maintenance and so on.
 
2. How to eliminate the problem of equipment quickly?
One year warranty, recommended Consumables List for persistent testing,and timely supply of spare parts.
The tailor-made training course for technicians who are in charge of maintaining the instrument, remote support or on-site repairing by CKIC.
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